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Heavy Conveyor Belt
Heavy Conveyor Belt
Very Durable SBR Material Inserted With a Fabric Insertion For Enhanced Stability
Volume Discounts for 25 Linear ft + Purchases
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A heavy rubber conveyor belt is primarily meant for use as an abrasion resistant material. The hard black rubber material is a blend of neoprene, nitrile, and styrene butadiene rubber (SBR) and comes inserted with a cloth fabric. This cloth-inserted rubber is therefore ideal for use as industrial level pads, strips, and flaps. It is especially well suited for use a rubber belt conveyor for various industrial machines. Use this reinforced rubber when durability is a necessary aspect for the application.
Highly Durable: The heavy conveyor belt material is the perfect choice for any industrial applications that involve physically harsh conditions. The rubber material is compounded to offer superb abrasion resistance and impact absorption. Given its superior strength, this hard black rubber material can act as an effective barrier between two sensitive objects.
Cloth-Inserted Rubber: The unique and distinguishing feature about the rubber conveyor belt is that the rubber material is impregnated with a cloth fabric. It is a synthetic fabric material that greatly reduces the amount that the rubber can stretch. This gives the rubber belt conveyor a more solid and stable form. The presence of this fabric inside the rubber makes this reinforced rubber ideal for mechanical fastening applications where the rubber part needs to keep its form and not drag or deform over time. We offer this material in a 2ply (two fabric sheets) and a 3ply (three fabric sheets) option.
Chemical Resistance: Thanks to the unique blend of different synthetic rubbers in this product, it will exhibit a stronger resistance to oils and chemicals than most other elastomers. While the SBR gives this cloth-inserted rubber a better degree of physical durability, the neoprene and nitrile rubbers enhance other characteristics. The nitrile rubber allows the heavy rubber conveyor belt to resist natural and synthetic oils and other petroleum based solvents. Neoprene brings its excellent all-around chemical resistance traits to make this rubber resist the degrading effects of several chemicals.
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More Benefits:
With the continuous integration and development of globalization, the demand for conveyor belts is also increasing, and the number of conveyor belt manufacturers in the market is also increasing. This has advantages and disadvantages for customers. The good thing is that there are more choices. The downside is that the number of conveyor belt products is dazzling, and it is easy to choose the wrong conveyor belt if you don&#;t know which conveyor belt to choose. The following three aspects will be analyzed for you, how to choose the most suitable conveyor belt for your own use.
1.Selection of conveyor belt carcass material and structure of conveyor belt: The performance of rubber conveyor belt has a great relationship with the carcass material, structure and number of layers.
Cotton fabric (CC) multi-layer conveyor belts have the characteristics of fatigue resistance, corrosion resistance, light weight and low cost. The disadvantage is that the CC carcass strength is low and the energy consumption is high.
Nylon (NN) conveyor belt has high strength, high elasticity, light weight, good impact resistance, bending resistance, very good troughing forming performance, mildew resistance and water resistance better than cotton fabrics. The disadvantage is that the elongation of the conveyor belt is large.
EP FabricPolyester (EP) belts are similar in strength to cotton fabrics belts. It has the advantages of nylon belt, and the elastic modulus is higher than nylon. Low elongation and good dimensional stability. It is an ideal conveyor belt commonly used in industry. High strength, small elongation, short tensioning stroke, especially suitable for mass transportation. High belt speed, long distance conveying requirements
2.Selection of cover rubber: The main components of cover rubber are various natural rubber and recycled rubber. Since the properties of various rubbers are also very different, such as natural rubber, styrene-butadiene rubber with good heat absorption capacity and wear resistance, especially EPDM rubber, nitrile rubber with good oil resistance, butyl rubber Therefore, the choice of covering material must be comprehensively considered according to the size of the conveying volume, the nature of the material being transported, the temperature and the operating environment of the conveyor belt.
EP CONVEYOR BELT CARCASS3.Selection of the thickness of the rubber cover thickness: Increasing the thickness of the additional rubber cover thickness is also conducive to improving the impact resistance and wear resistance of the rubber conveyor belt. In particular, the cotton fabrics carcass has been replaced by a synthetic fiber carcass, and the carcass is to greatly improve the performance, and the thickness is relatively thin. In order to improve the overall performance of the conveyor belt, the thickness of the rubber cover thickness must be increased to give full play. Its advantages can improve the service life of the conveyor belt, but the thickness of the covering layer will make the running resistance of the heavy conveyor belt, which will increase the operating energy consumption and limit the conveying volume, so it must be considered comprehensively. The thickness of the cover is 1.5~3 mm for bottom cover, and the thickness of the top cover rubber is between 2.5~6 mm (the heat resistance belt is 4~8 mm), which is a more economical choice.
4.Selection of the number of layers of the belt carcass: The number of layers of the belt carcass of the conveyor belt is not as much as possible. Excessive number of layers will increase the pressure of the conveyor belt when it passes through the drum, so that the strong layers of the conveyor belt face delamination. Generally speaking, in the case of ensuring the overall strength of the conveyor belt, it is an ideal choice between 3~6 layers
In addition to the above 4 tips, the selection of the rubber conveyor belt plays a decisive role in the size, sharpness of the material, and the specific properties of the material, including: loose density, angle of repose, particle size, lumpiness, and material properties. Humidity, abrasiveness, cohesion and coefficient of friction of the material. In addition, the working environment of the rubber conveyor belt, daily operation time, working frequency, service life, feeding and unloading methods, etc., all directly affect the choice of belt conveyor.
SUNGDA CONVEYOR BELT CO.,LTD
The rubber profile ready for packageTags: EP conveyor belt
The company is the world’s best High strength rubber conveyor belt supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.