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Woven wire mesh is one of the most versatile materials in the world, helping to facilitate various operations across countless industries. From enhancing the design of a structure with a dynamic look to filtering out unwanted contaminants, woven wire mesh affects our everyday lives in more ways than one.
But at first glance, it can be hard to truly understand the principles and possibilities of woven wire mesh. This leaves us with the underlying question: what is woven wire mesh?
We understand that woven wire mesh can sometimes be underwhelming, but over the years, we have seen mesh deliver actual results that have revolutionized the operation of our customers.
To that end, we wrote this article to provide insight into:
What woven wire mesh is
How woven wire mesh is made
The form factors of wire mesh
Woven wire mesh applications
How much woven wire mesh costs
What Is Woven Wire Mesh?
Woven wire mesh, also referred to as woven metal mesh and wire cloth, are rolls, sheets, or components of interlocked metallic wires that undergo a weaving process to take on a specific weave pattern. The number of individual wires used to construct the mesh is pre-determined along with the weave pattern, wire diameter, aperture size, micron rating, width, and length.
How Is Woven Wire Mesh Made?
Woven wire mesh is woven using a specialized weaving loom designed to work with metallic wires. Looms are typically set up to weave 48&#;, 60&#; or 72&#; mesh rolls; however, 98&#; and wider have become available in recent years.
Now, using a weaving technique that is similar to the methods used to weave clothing, the weaving loom works to interlock each individual wire using the tension at each cross-section to keep the mesh intact. To that end, current technology allows for opening sizes ranging from 5 microns to 4&#;.
For a more in-depth overview of how woven wire mesh is made, review the following article:
Understanding Woven Wire Mesh
All woven wire mesh products are woven similarly. That said, wire mesh is available in three form factors, each with its own beneficial qualities.
These forms are square mesh, filter mesh, and architectural mesh.
Square Mesh
Woven wire square mesh is a wire mesh variant that consists of weft and warp wire that share identical wire diameters. It can be woven to plain weave, inter-crimped weave, or pre-crimped weave specifications, depending on your needs.
To that end, square mesh is typically available in wire mesh rolls or cut-to-size mesh panels.
Filter Mesh
Metal mesh filters, also referred to as stainless steel filter mesh, are wire mesh variants in which the network of metallic wires is woven to form peruse and rigid pore openings. Filter mesh is typically designed to remove contaminants from a given substance or extract certain particles to create a filter cake.
When it comes to availability, you can purchase filter mesh in rolls or cut-to-size pieces much like square mesh. Additionally, filter mesh can be fabricated to a specific size and shape to fit your filter system.
Architectural Mesh
Architectural mesh, also known as metal mesh fabric, is best defined as a high-tensile mesh variant used as a design element when strategizing an architectural design process. The mesh is typically constructed from 316-stainless steel up to 80% recycled to remain as sustainable as possible.
It&#;s important to know that while the mesh is rigid enough to provide a safer environment within parking structures, there remains a sense of flexibility when tensioned. This allows it to be applied to almost any structure, regardless of the design parameters of the structure are standard or irregular.
Woven Wire Mesh Applications
Sieve Cloth
When wire mesh is woven specifically to be used in test sieves, it is referred to as sieve cloth. What makes sieve cloth stand out from other mesh variants is the fact that it is woven to a specified nominal opening with a specific wire diameter.
More importantly, it is woven to be complicit with ASTM E11 and ISO -1 standards.
While it is generally reserved to test sieve construction, it can also be applied to large-scale screening operations.
Industrial Mesh
Industrial wire mesh is used to encompass the use of square mesh or filter mesh on a large scale. In other words, anytime wire mesh is purchased in rolls or large quantities of cut-to-size pieces, it is considered industrial mesh.
When it comes to applications, industrial mesh is great for industries that wish to leverage the benefits of wire mesh while handling any custom fabrication in-house. This includes the automotive, medical, and filtration industries.
Screen Printing
Stainless steel wire mesh, when the correct mesh openings are applied, can provide substantial benefits to your screen printing process. When compared to other materials, such as nylon mesh, wire mesh offers enhanced tensioning capabilities, durability, ink distribution, and cost savings.
Fabricated Parts
As stated above, wire mesh can be fabricated to take on a specific size and shape. In order to be considered a fabricated wire mesh part, a value-added service must be added to achieve the desired form.
The company is the world’s best industrial filter mesh supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
Now, while the possibilities of what can be achieved with wire mesh are virtually limitless, the most common forms are cut-to-size pieces, deep drawn parts, edged solutions, pressed articles, and cylindrical filter cartridges.
How Much Does Woven Wire Mesh Cost?
Regardless if you are implementing sieve cloth, industrial mesh, architectural mesh, or filter mesh, the factors that influence the cost of wire mesh are fairly the same. This includes the size, shape, mesh specification, quantity, alloy, and layer configuration (fabricated parts).
Any additional requirements, such as DFARS compliance and value-added services, will also factor into the overall cost of the mesh.
Gain Insight Into Wire Mesh Welding
Woven wire mesh is individual metallic wires that are woven to form rolls, pieces, and components of mesh that have precise openings that are used for a wide range of applications. Its versatile properties allow it to be applied to applications such as filtration, particle analysis, architectural, screen printing, and much more.
But to truly create a wire mesh solution that meets your expectation, you should understand the possibilities of welding wire mesh during the fabrication process. This will help you gauge whether the alloy you use will allow for welding or if the welding technique you wish to apply will affect the performance of the mesh.
Over the years, we have come to understand that there is so much more to woven wire mesh than just wire that is woven and seek to enrich our customers with the wealth of knowledge that we have within the walls here at W.S. Tyler.
For more information on what can and cannot be achieved when welding woven wire mesh, refer to the following article:
Which MERV Rating Filter Should You Use in Your Home?
You may have noticed MERV filter ratings on various air filters but may be wondering what is a MERV rating on filters? This rating indicates how effective a filter is at capturing different sizes of particles. Read on to learn more about the MERV rating and how to choose the best one for your home.
What Is MERV Rating on Filters?
If you'd like to know what a MERV rating is, you're in the right place. MERV stands for Minimum Efficiency Reporting Value. In short, a MERV rating lets you know what air particle size an air filter will trap. A higher rating means that the filter can trap smaller air particles.
While you may automatically think that a higher MERV rating means a better air filter, that's not always the case. Higher MERV ratings aren't always necessary and can decrease your unit's efficiency. The best MERV rating will be the one that suits your needs and lets your unit run efficiently.
The History of MERV Rating
In , the American Society of Heating, Refrigerating, and Air Conditioning Engineers designed the MERV rating scale to give a more accurate picture of an air filter's capabilities. Unlike other scales, which emphasized a need to increase the number of particles passing through an air filter, MERV was designed to offer a balance between particle filtering and energy efficiency.
The Importance of MERV Rating
A MERV rating is important because it helps you understand an air filter&#;s effectiveness so you can choose the right one for your particular needs. For example, if you have someone in your home who suffers from allergies, you may want a higher MERV rating.
The MERV scale also helps you balance your air quality and energy efficiency needs. The rating gives you the worst-case possibility for an air filter, so you can get a good idea of how it will perform. You can get by with a lower MERV rating and save money on your energy bill in some cases.
Understanding the MERV Rating Chart
Once you understand how the MERV rating chart works, you'll be able to choose air filters with the MERV ratings that are right for you. It's important to note that the MERV scale is an industry-standard. As such, you can use it to compare different brands of air filters.
The MERV rating chart is a numerical chart with values from one through 20. The highest MERV ranking means that an air filter will capture the most amount of dust, while the lowest rating means a filter will catch the least amount of dust.
The chart also uses percentages based on the chances of an air filter capturing dust particles based on the size of the microns. As the MERV rating goes up, a filter has higher chances of capturing smaller and smaller particles.
MERV Rating Levels
While the MERV chart covers 20 levels, these levels can be grouped to give you an idea of what a certain range of levels can capture and how effective each will be. If you're wondering what MERV rating should I use, this section can help you out.
MERV Rating 1-6
A MERV rating of 1-6 is the lowest range of MERV ratings, but that doesn't necessarily mean that you should write off a filter with a rating in this range. These types of filters do have their uses in certain situations. Most aluminum and mesh filters and cheap air filters fall within this range.
What It Can Remove
A filter with a MERV rating of between 1-6 can remove particles anywhere between 0.3 to 10 microns with an effectiveness of 20%. It can remove small particles such as dust mites, spray paint dust, carpet fibers, and pollen.
Pros
- Inexpensive and energy-efficient
- Not as taxing on your HVAC system
Cons
- Only filters out the largest of particles
- Not great for people with allergies or asthma
- Recommended Use: Industrial
These filters are best used in industrial settings where there is already a decent amount of airflow, and there isn't as much need to remove smaller particles.
MERV Rating 8-13
Filters with a MERV rating of 8-13 are usually higher-end filters for home use or high-quality commercial filters. These filters are typically the right choice for use in homes and many businesses.
What It Can Remove
A filter that falls within the 8-13 range can remove mold spores, lead dust, cooking dust, flour, hair spray, auto fumes, furniture polish, and welding fumes. They can catch anywhere from 20-85% of all particles.
Pros
- Suitable for people with allergies or asthma
- Blocks out a more extensive range of particles
Cons
- Somewhat costlier
- Not as energy-efficient
Recommended Use: Home
Filters in this range are the recommended MERV rating for furnace filters. They offer a mix of filtration and energy efficiency to keep your home safe while still cost-effective.
MERV Rating 14-20
Filters with the highest MERV rating of 14-20 include commercial, HEPA, and ULPA filters. These filters offer the highest level of filtration and are typically not needed in most homes and businesses.
What It Can Remove
These filters can remove smoke, bacteria, sneezes, carbon dust, and viruses. These are often removed at levels of 90% or better.
Pros
- Superior levels of filtration
- Can even protect from viruses and bacteria
Cons
- Expensive
- Not energy efficient
Recommended Use: Hospitals & Laboratories
Filters rated between 14-20 are typically only used in hospitals and laboratories, where air needs to be as clean as possible.
Other Ratings vs. MERV Rating
Other ratings include the MPR developed by 3M and FPR developed by Home Depot. These scales have different ranges than the MERV rating but typically measure against similar factors. MERV rating is superior because it's the international standard and makes it easier to compare filters from different brands.
MERV Rating Pro Tips
These MERV rating pro tips can help you make the best choices about which air filter you need.
Higher Is Not Always Better
A higher MERV rating isn't always better. While higher-rated filters can trap more particles, they can also put additional strain on your HVAC unit and cause your energy bill to go up. In most situations, a filter somewhere in the middle is more than sufficient.
Best Air Filter for Your Home
In general, the best MERV rating for a home is somewhere between 8-10. These filters will capture a large portion of the airborne particles and improve indoor air quality without making your energy costs rise significantly.
Do Not Max Out Your Filter
Neglecting to change your air filter can cause all sorts of issues. The biggest problem is that it causes your A/C to work overtime, which results in higher energy bills. Changing your air filter regularly keeps your unit working as it should.
Buy in Bulk and Save
You can save time and money by buying filters in bulk. The more filters you buy at once, the more you can save.
Order & Subscribe to Regular Delivery With Filter King
If you want to replace your air filter to be even more convenient, you can subscribe to our regular delivery service. You simply pick your air filter size, choose how often you want to replace it, and we'll make sure that your new filter is there when you need it.
100% Made in the USA
You know that you're getting the best of quality as all of our filters are made at our warehouse in Alabama. We pride ourselves on providing you with the best air filters.
Fast Shipping Guaranteed
Your order ships quickly, and shipping is always free. Our service guarantees that you have a new air filter when you need it.
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