Q. Should I blast parts before plating? When should I use blasting vs. chemical cleaning?
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A.&#;Let&#;s take a minute and talk about glass bead blasting. Glass bead blasting is a process used for treating the surface of many different materials for cleaning, finishing, or deburring by applying blast media to a surface, using pressurized air to propel it.
When parts are turned or machined, micro cracks and burrs, and other irregularities of the surface can form. Although these irregularities may not affect the plating, they can cause issues when the parts are in service.
Glass bead blasting is not the same as sandblasting. Glass beads are round and smooth, not coarse and jagged like sand. While sand will do the job, it wears the surface down and typically takes away the top layer of material. With the glass beads, it is a peening action to improve the surfaces properties, smooth out micro-cracks, tool marks, and micro burs, and reduce micro pores sizes that you see in powdered or cast metals leaving you a smooth burr-free surface to plate.
Blasting should not take place until all surface contaminants are removed. Oils and grease impede the effectiveness of the peening action, not to mention soil the media making it less effective for future jobs and causing more frequent change-outs.
Resist the urge to put parts right into your plating tanks after the blasting process. The glass beading process can and will break down the beads, causing dust. This dust sticks to the parts, which will need to be blown off with compressed air and cleaned again in your alkaline cleaner. Remember, we still want the parts to be as clean as possible for plating. Skipping this step can cause missed plating, peeling, flaking, and, if gone undetected, premature part failure in the field.
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Media is generally inexpensive, and many types are reusable. Different media grades are available for various applications specifying a brighter or duller finish. Blasting can remove paint, rust, calcium deposits, scale, and other oxidation. One of the more complex soils (soil meaning anything on the substrate that will interfere with the bond, adhesion or uniformity of the finished deposit) is heat scale &#; bead blasting is a cost-effective process for removing the heat scale. It quickly gets into hard-to-reach areas like keyways, corners and holes. In addition, glass media is recyclable, making it cost-effective and eco-friendly. You can also use it on most metals, including stainless steel.
It is important to note there are some important considerations. Glass bead blasting needs to be done in a temperature-controlled environment. Hot and humid locations can clump the media, making it unusable. You must always wear gloves after processing parts as fingerprints can and will oxidize on certain materials, causing the need to re-blast. Also, certain materials will oxidize or rust if not processed right away and left in a humid environment.
Abrasive blasting using glass beads offers a number of key benefits. The surface of a part can be cleaned quickly and efficiently without removing a significant amount of metal. Cleaning, deburring, peening and finishing can all be performed in one operation, which can result in substantial time and cost savings. Glass Impact Beads are manufactured from recycled glass, making it one of the more environmentally-friendly forms of abrasive blasting materials.
Glass media blasting is a flexible process that is commonly used in a wide range of manufacturing processes. Smaller glass bead abrasive material is well-suited for lighter processes involving fine detail work. Medium-size glass beads make the best choice when working with metal materials such as aluminum and stainless steel and are known for their ability to hide defects on the substrate surface. Large glass beads work well for cleaning and deburring of rough surfaces found on many metal castings and various automotive parts.
Another important benefit of using glass beads for sandblasting is that the process generates a relatively small amount of dust. This is because glass beads can be blasted at a lower PSI than many other types of media. Reduced dust levels enhance operators&#; visibility during the blasting process, allowing them to work more effectively. Less dirt and dust also saves time and reduces the costs associated with keeping the work area clean, which can have a positive impact on the company&#;s bottom line.
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