Post consumer recycled (PCR) resin is the recycled product of waste created by consumers. Before the plastic waste is turned into resin, the plastic materials are gathered and sent through a proprietary process to produce plastic resin pellets.
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Businesses that use PCR resins in their products enjoy countless benefits, including increased profits, cost savings, and improved brand image. Even so, there's still a significant amount of confusion surrounding PCR resins.
The following information addresses some of the most frequently asked questions about PCR resins, LDPE resins, and polyethylene PCR resins. Continue reading to learn more.
Virgin post-consumer resins such as LDPE resin and polyethylene were originally processed from fossil fuels and turned into plastics. When these PCR resins are reused and transformed into new products, new fossil fuels are not required, which has exponential environmental implications.
According to data from the Environmental Protection Agency, recycled plastics account for far less environmental impact than their virgin counterparts. As a matter of fact, many studies suggest recycled plastics contain over 25% less green house/carbon gas emissions than virgin resins.
The more PCR resins you include in your products, the higher impact you can make on saving the environment. If you're looking to see what reduction in greenhouse gasses your company can boast about, make sure to ask an expert at AAA Polymer about using PCR LDPE and PCR polyethylene resins.
In the past, the cost of post consumer resin has been a bit higher than new virgin resins. This can be attributed to the extensive cleaning, sorting, and processing required to recapture the recycled resins.
As the overall cost of petroleum-based raw materials continually increases &#; however &#; the cost of PCR resins are projected to stay the same. In addition, when more consumers recycle plastics, the law of supply and demand will keep PCR resins extremely attractive in comparison to virgin resins.
The most common complaints around PCR resins are occasional black flecks, grey/yellow tinting, and gels in the material. Even so, when used in the correct application such as ag films or trash bags, these minor defects do not affect the overall function of the product and are strictly cosmetic. While PCR resins may be subject to slight variations in color, this can be overcome by choosing a reliable provider.
In either case, an occasional cosmetic color variation is a small price to pay for the environmental impact of using these more eco-friendly products. When marketed properly, your customers may be willing to pay more for those imperfections &#; knowing your organization is making steps toward environmental sustainability.
As a matter of fact, they will. According to a Nielsen global online study, a surprising 51% of Baby Boomers between the ages of 50 and 64 and 72% of those aged between 15 and 20 &#; Generation Z&#; will pay more for products and services from companies committed to making a positive environmental impact. Simply put, your environmental investment can and will pay off as long as you properly market your efforts.
One of the surest ways for a manufacturer to know they're using 100% post consumer resins is by looking for the International Code Council (ICC) certification. This member-focused association has over 64,000 members who are dedicated to creating model codes for sustainable solutions. Recently, Trex Cardinal® and Trex Spartan® lines of linear low density polyethylene (LLDPE) pellets were certified by the ICC for being 100% post-consumer content material.
Trex LLDPE pellets are the ideal material for manufacturers looking to increase the cost efficiency of their products and increase the recycled content. These pellets are excellent for profile extrusion, molding, blown film applications, and in the production of plastic goods.
Other applications of Trex pellets include molded plastic recycling bins, trash bags, grocery carry out bags and speciality applications such as irrigation tubing. Trex LLDPE pellets allow manufacturers to promote a much more eco-friendly option to consumers and lower their overall materials cost.
In many instances, manufacturers rely on several different sources for plastic pellets. This typically results in widely varying product characteristics, such as the previously mentioned black specks and yellowing, and unpredictable quantities.
As an AAA Polymer partner, Trex is one of the nation's largest plastic recyclers. They're able to deliver consistent quality and the quantities manufacturers need at a significantly lower price. Best of all, you'll have the convenience of working with a single-source provider.
In August of , California became the first state in the U.S. to pass legislation imposing a state ban on single-use plastic bags at retail stores. This legislation - Proposition 67 - was approved by a resounding 53% of California voters.
The company is the world’s best pcr plastic recycling company supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
These reusable plastic bags are required to have a minimum of 20% PCR material, which is set to increase to 40% by January 1, . The bags must be able to carry a minimum of 22 pounds for at least 125 uses for a distance of 175 feet. The bags must be at least 2.25 mils in thickness.
Whether you're looking to save money on manufacturing materials or looking to implement a closed loop recycling program, AAA Polymer can help. Since , we've been providing cutting-edge recycling programs and solutions to business owners throughout the United States. Best of all, you can find Trex LLDPE pellets and reliable PCR resins from many other leading recyclers in the nation.
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Both savvy shoppers and consumer packaged goods companies are placing more emphasis on sustainability, reducing waste, and using less energy. As a brand owner, your sustainability goals are more important now than ever, as consumers begin seeking out brands focused on the environment.
When it comes to packaging, it&#;s no surprise that brands are looking for eco-friendly packaging. While recyclable or compostable packaging are the two most common types of sustainable packaging, there is a third choice gaining traction on the shelf &#; post consumer recycled (PCR) packaging.
Post-consumer recycled content, often referred to as PCR, is material that is made from the items that consumers recycle every day, like aluminum, cardboard boxes, paper, and plastic bottles. These materials are typically collected by local recycling programs and shipped to recycling facilities to be sorted into bales, based on the material. The bales are then purchased and melted (or ground) into small pellets and molded into new items. The new PCR plastic material can then be used for a variety of finished products, including packaging.
Need it fast? We can help. Rollstock orders can ship in as little as 10 business days after artwork approval. Formed pouches in as little as 15!
Get Your Free Quote NowThough PCR, recyclable, and compostable packaging are all sustainable packaging options, they each differ in the way that they are processed and what they can offer consumers.
PCR packaging is manufactured with film that is made from recycled materials. In general, PCR packaging, such as post consumer recycled plastic, cannot be recycled again since it&#;s already made from recycled materials. This allows brands to fulfill their sustainability goals, without relying on the consumer to recycle or compost the package after use.
A package is deemed recyclable when the materials can be processed and used again. Once the package enters the recycling stream, it is broken down into raw materials and sold to manufacturers. One potential downside of recyclable packaging is that the benefits are dependent on the consumer actually recycling the package, and knowing where to recycle the package.
Lastly, compostable packaging is packaging that breaks down completely in a compost site and leaves no toxic residue. In order for a plastic to be called compostable, it must biodegrade, or break down into carbon dioxide, water, or biomass at the same rate as cellulose (paper). One potential downside of compostable packaging is that not all consumers have access to industrial composting facilities.
While all eco-friendly packaging options are a step in the right direction for brands looking to be more sustainable, PCR packaging, in particular, has some benefits that are worth discussing.
In general, PCR films are a great packaging option for brands looking for eco-friendly flexible packaging, and can be developed into stand up pouches, lay flat pouches, and rollstock. These films can be used in most industries including confection, coffee, baked goods, snacks, pharmaceuticals, herbal remedies, pet treats, and sports nutrition.
PCR packaging also matches the quality of regular flexible packaging. PCR film can offer the same level of protection, barrier performance, and strength as regular plastic film. You can rest assured knowing that PCR film will still block light, oxygen, and other gases from penetrating the package layer and getting into your product.
Lastly, and quite possibly the most obvious benefit, is that using PCR material can help your company reduce its carbon footprint, lessen its impact on landfills, and meet its overall sustainability goals.
The best part? PCR packaging is a great option for brands who want to offer a sustainable solution for consumers, with no requirements or actions needed on the consumer end, unlike recyclable and compostable packaging.
As you examine your company&#;s sustainability goals, consider partnering with a PCR packaging manufacturing. At ePac, we offer PCR pouches, rollstock, and lay-flat pouches in varying percentages, for any of your project&#;s custom flexible packaging needs. Our PCR film is FDA-compliant for direct food contact and can accommodate high-impact, photo-quality graphics. It&#;s just one of our sustainable flexible packaging services that we deliver for our customers. Ready to get started, or want to learn more? Call us today or request a quote and see how using PCR can help you meet your sustainability goals.